Introduction:
The corrugated cardboard carton box flat bed die cutter is to cut and shape corrugated cardboard sheets into specific shapes and sizes in order to create carton boxes. It can make different kinds of carton box shape and cut into different sizes with high precision. The machine uses a die (a specialized cutting tool) to cut through the cardboard, allowing for precise and efficient production of carton boxes, up to 5000 sheets per hours. The die cutter can be adjusted to create different shapes and sizes of boxes, making it a versatile and essential tool in the packaging industry.
Machine Details:
Feeding Section:
Front edge feeder with high precision
Can adapt to different requirement of different paper.
Frequency controls ail volume regulation
Wind suction area can be adjusted according to the paper size and equipped with high-power fan.
Feeding Table :
Adopt the servo motor system to control the speed of conveyor belt.
Ensure the high precise registration.
Die-cutting Section:
The reliable overload protective mechanism can make the driving and driven parts separated automatically when accident overload occurs.
The unique die cutting frame can prevent the die cutting plate dropping and separating effectively.
Stripping Section :
Adopt central positioning system with faster plate check
Adopt electric control hoisting device, can strip four sides and middle parts automatically.
Delivery Section:
Standard configuration: pallet design collection, flexible and comfortable, to increase the work efficiency.
Adopt photoelectric detection to insure the smooth and steady delivery.
Machine datas:
Max. Paper Size | 1650*1210 mm |
Min. Paper Size | 650*500 mm |
Max. Cutting Size | 1620*1190 mm |
Max. Cutting Pressure | 300x104 N |
Stock Range | 1mm ≤ Corrugated board ≤ 8.5 mm |
Die Cutting Accuracy | ±0.5 mm |
Max. Mechanical Speed | 4000-5000 s/h |
Pressure adjustment | ±1 mm |
Minimum Front Margin | 9 mm |
Inner Chase Size | 1650*1220 mm |
The machine Characteristics:
1. Easy operation, all operation is controlled from exterior of the machine, exclusively for corrugated board, coated board with the latest non-stop servo-drive and vacuum suction belt feeder (Lap Feeder)
2. Accurate die-cutting and uniform creasing from micro flute material up to double wall corrugated.
3. Twice positioning type, first is on the servo vacuum belt, second is reaching front baffle by positioning device.
4. Complete (100%) stripping, first is remove the waste from 3 edges and insides, second is remove the waste from grip edge, by stripping system and grip edge waste removal device.
5. High productivity, excellent adaptability for small and large format production, can run at max. speed.
6. Reliable safety performance. Dual safety protection device design (air brake and outage shutdown device.)
7. 100% ASAHI Japanese Technology.
Feeder Section (Standard):
1. The latest Lap Feeder is combined with servo-drive, 3 sets of vacuum suction belt and rollers. Can adjust or stop the vacuum according to the cardboard size, the vacuum is controlled by two blowers.
2. Moveable frame is used to stack cardboard, combined with transfer belt and positioning baffles. Move by handle according to the cardboard size of production direction.
3. Front baffle, the benchmark baffle of production direction when stacking, the cardboard is feeding from the bottom.
4. Back baffle, holding the cardboard, the movement of production direction is by handle, according to the cardboard condition.
5. Positioning device, when sheet reach the front baffle, do the position on production direction & sides.
7. Leveling device is the auxiliary baffle to prevent the board (special for bent one) from over the
Die-cutting Section:
1. Front baffle device, the benchmark baffle of production direction, is combined with 8 sets of positioning parts, special design for board position, and the adjusting is by handle.
2. Side lay, to do the horizontal positioning of cardboard, motorized adjusting according to the cardboard size.
3. Pusher, pushes the cardboard up when the front baffle finishing the positioning, and gripper bar pin the cardboard.
4. Die-cutting frame, is installed on the upper plate, inside frame size: 1220 x 1670mm. The back plate of frame is made of alloy steel by hardening and grinding, with protect device-resin cover plate to protect the adjusting of die-cutting pressure.
5. Die-cutting plate, installed on the driven plate, made of alloy steel by hardening and grinding.
6. Steel cushion plate: to pad on the die-cutting plate.
7. Frame fixing device, after die-cutting frame inserts into the die-cutting section, adopts air pressure type to fix.
8. Die-cutting pressure adjusting, hand crank with dial indicator display. To use hand crank to micro-adjust the lift of driven plate to adjust the die-cutting pressure.
9. Die-cutting pressure display device: equipped with dial indicator to display the deformation of frame, the die-cutting tons are showed on the coordinated graph.
Stripping Section:1. Up mould, quick installation device to fix the upper mould. The installation of gripper side of mould is based on the first cut of cardboard, can install from 0mm to 20mm. The up frame with convex mold groove to quick fix the mold.
2. Down mould, the down mould is directly inserted into machine from external, can do the installation or dismantle on the down frame. The installation of gripper side of mould is based on the first cut of cardboard. The center of down frame is equipped with convex mold groove to quick fix the mold.
3. A crystal plastic film is set between die-cutting and lower frame, preventing the paper from shedding. It can be adjusted by handle according to the size on the die’s production line direction.
Delivery Section:
1. Grip edge waste holder, when wood mold knock off the finished cardboard, the holder hold the grip edge waste and make sure the finished cardboard falling smoothly.
2. Blowing device is used to blow the cardboard and make sure it falling stably.
3. Front, back, side baffle make sure the cardboard falling stable, and stacking neatly. The back and side baffle can be adjusted according to cardboard size.
4. Temporary receiving device, when send out the batch cardboard, this device will automatically insert to collect the cardboard temporarily according to setting quantity (counting), is linkage movement with delivery platform lift and cardboard fall down, and controlled by servo motor.
5. Delivery platform, send out the cardboard according to the setting quantity (with counter), motorized lift and transfer the cardboard out of machine by belt.
